Fix critical routing and buffer issues\n\n- Preserve unsent items in MessageRouter outbox (no data loss)\n- Drain and bound Nostr send queue; flush on relay connect\n- Cap BLE pending write buffers per peripheral to avoid OOM\n- Enable Nostr fallback for short peer IDs via favorites mapping\n- Route favorite notifications via MessageRouter (mesh/Nostr)

bitchat/Nostr/NostrRelayManager.swift

@@ -44,7 +44,12 @@ class NostrRelayManager: ObservableObject {
     private var cancellables = Set<AnyCancellable>()
     
     // Message queue for reliability
-    private var messageQueue: [(event: NostrEvent, relayUrls: [String])] = []
+    // Pending sends held only for relays that are not yet connected.
+    private struct PendingSend {
+        var event: NostrEvent
+        var pendingRelays: Set<String>
+    }
+    private var messageQueue: [PendingSend] = []
     private let messageQueueLock = NSLock()
     
     // Exponential backoff configuration
@@ -95,16 +100,57 @@ class NostrRelayManager: ObservableObject {
     func sendEvent(_ event: NostrEvent, to relayUrls: [String]? = nil) {
         let targetRelays = relayUrls ?? Self.defaultRelays
         ensureConnections(to: targetRelays)
-        
-        // Add to queue for reliability
-        messageQueueLock.lock()
-        messageQueue.append((event, targetRelays))
-        messageQueueLock.unlock()
-        
-        // Attempt immediate send
+
+        // Attempt immediate send to relays with active connections; queue the rest
+        var stillPending = Set<String>()
         for relayUrl in targetRelays {
             if let connection = connections[relayUrl] {
                 sendToRelay(event: event, connection: connection, relayUrl: relayUrl)
+            } else {
+                stillPending.insert(relayUrl)
+            }
+        }
+        if !stillPending.isEmpty {
+            messageQueueLock.lock()
+            messageQueue.append(PendingSend(event: event, pendingRelays: stillPending))
+            messageQueueLock.unlock()
+        }
+    }
+
+    /// Try to flush any queued messages for relays that are now connected.
+    private func flushMessageQueue(for relayUrl: String? = nil) {
+        messageQueueLock.lock()
+        defer { messageQueueLock.unlock() }
+        guard !messageQueue.isEmpty else { return }
+        if let target = relayUrl {
+            // Flush only for a specific relay
+            for i in (0..<messageQueue.count).reversed() {
+                var item = messageQueue[i]
+                if item.pendingRelays.contains(target), let conn = connections[target] {
+                    sendToRelay(event: item.event, connection: conn, relayUrl: target)
+                    item.pendingRelays.remove(target)
+                    if item.pendingRelays.isEmpty {
+                        messageQueue.remove(at: i)
+                    } else {
+                        messageQueue[i] = item
+                    }
+                }
+            }
+        } else {
+            // Flush for any relays that now have connections
+            for i in (0..<messageQueue.count).reversed() {
+                var item = messageQueue[i]
+                for url in item.pendingRelays {
+                    if let conn = connections[url] {
+                        sendToRelay(event: item.event, connection: conn, relayUrl: url)
+                        item.pendingRelays.remove(url)
+                    }
+                }
+                if item.pendingRelays.isEmpty {
+                    messageQueue.remove(at: i)
+                } else {
+                    messageQueue[i] = item
+                }
             }
         }
     }
@@ -389,6 +435,10 @@ class NostrRelayManager: ObservableObject {
             }
         }
         updateConnectionStatus()
+        // If we just connected to this relay, flush any queued sends targeting it
+        if isConnected {
+            flushMessageQueue(for: url)
+        }
     }
     
     private func updateConnectionStatus() {

bitchat/Services/BLEService.swift

@@ -223,7 +223,30 @@ final class BLEService: NSObject {
                 peripheral.writeValue(data, for: characteristic, type: .withoutResponse)
             } else {
                 self.collectionsQueue.async(flags: .barrier) {
-                    self.pendingPeripheralWrites[uuid, default: []].append(data)
+                    var queue = self.pendingPeripheralWrites[uuid] ?? []
+                    let capBytes = TransportConfig.blePendingWriteBufferCapBytes
+                    let newSize = data.count
+                    // If single chunk exceeds cap, drop it immediately
+                    if newSize > capBytes {
+                        SecureLogger.log("⚠️ Dropping oversized write chunk (\(newSize)B) for peripheral \(uuid)",
+                                         category: SecureLogger.session, level: .warning)
+                    } else {
+                        // Append and trim from the front to respect cap
+                        var total = queue.reduce(0) { $0 + $1.count }
+                        queue.append(data)
+                        total += newSize
+                        if total > capBytes {
+                            var removedBytes = 0
+                            while total > capBytes && !queue.isEmpty {
+                                let removed = queue.removeFirst()
+                                removedBytes += removed.count
+                                total -= removed.count
+                            }
+                            SecureLogger.log("📉 Trimmed pending write buffer for \(uuid) by \(removedBytes)B to \(total)B",
+                                             category: SecureLogger.session, level: .warning)
+                        }
+                        self.pendingPeripheralWrites[uuid] = queue.isEmpty ? nil : queue
+                    }
                 }
             }
         }

bitchat/Services/MessageRouter.swift

@@ -89,10 +89,19 @@ final class MessageRouter {
 
     // MARK: - Outbox Management
     private func canSendViaNostr(peerID: String) -> Bool {
-        guard let noiseKey = Data(hexString: peerID) else { return false }
-        if let fav = FavoritesPersistenceService.shared.getFavoriteStatus(for: noiseKey),
-           fav.peerNostrPublicKey != nil {
-            return true
+        // Two forms are supported:
+        // - 64-hex Noise public key (32 bytes)
+        // - 16-hex short peer ID (derived from Noise pubkey)
+        if peerID.count == 64, let noiseKey = Data(hexString: peerID) {
+            if let fav = FavoritesPersistenceService.shared.getFavoriteStatus(for: noiseKey),
+               fav.peerNostrPublicKey != nil {
+                return true
+            }
+        } else if peerID.count == 16 {
+            if let fav = FavoritesPersistenceService.shared.getFavoriteStatus(forPeerID: peerID),
+               fav.peerNostrPublicKey != nil {
+                return true
+            }
         }
         return false
     }
@@ -101,6 +110,7 @@ final class MessageRouter {
         guard let queued = outbox[peerID], !queued.isEmpty else { return }
         SecureLogger.log("Flushing outbox for \(peerID.prefix(8))… count=\(queued.count)",
                         category: SecureLogger.session, level: .debug)
+        var remaining: [(content: String, nickname: String, messageID: String)] = []
         // Prefer mesh if connected; else try Nostr if mapping exists
         for (content, nickname, messageID) in queued {
             if mesh.isPeerReachable(peerID) {
@@ -112,14 +122,19 @@ final class MessageRouter {
                                 category: SecureLogger.session, level: .debug)
                 nostr.sendPrivateMessage(content, to: peerID, recipientNickname: nickname, messageID: messageID)
             } else {
-                continue
+                // Keep unsent items queued
+                remaining.append((content, nickname, messageID))
             }
         }
-        // Remove all flushed items (remaining ones, if any, will be re-queued on next call)
-        outbox[peerID]?.removeAll()
+        // Persist only items we could not send
+        if remaining.isEmpty {
+            outbox.removeValue(forKey: peerID)
+        } else {
+            outbox[peerID] = remaining
+        }
     }
 
     func flushAllOutbox() {
-        for key in outbox.keys { flushOutbox(for: key) }
+        for key in Array(outbox.keys) { flushOutbox(for: key) }
     }
 }

bitchat/Services/UnifiedPeerService.swift

@@ -27,6 +27,7 @@ class UnifiedPeerService: ObservableObject, TransportPeerEventsDelegate {
     private var peerIndex: [String: BitchatPeer] = [:]
     private var fingerprintCache: [String: String] = [:]  // peerID -> fingerprint
     private let meshService: Transport
+    weak var messageRouter: MessageRouter?
     private let favoritesService = FavoritesPersistenceService.shared
     private var cancellables = Set<AnyCancellable>()
     
@@ -330,8 +331,13 @@ class UnifiedPeerService: ObservableObject, TransportPeerEventsDelegate {
         SecureLogger.log("⭐️ Toggled favorite for '\(finalNickname)' (peerID: \(peerID), was: \(wasFavorite), now: \(!wasFavorite))",
                        category: SecureLogger.session, level: .debug)
         
-        // Send favorite notification to the peer
-        meshService.sendFavoriteNotification(to: peerID, isFavorite: !wasFavorite)
+        // Send favorite notification to the peer via router (mesh or Nostr)
+        if let router = messageRouter {
+            router.sendFavoriteNotification(to: peerID, isFavorite: !wasFavorite)
+        } else {
+            // Fallback to mesh-only if router not yet wired
+            meshService.sendFavoriteNotification(to: peerID, isFavorite: !wasFavorite)
+        }
         
         // Force update of peers to reflect the change
         updatePeers()

bitchat/ViewModels/ChatViewModel.swift

@@ -492,6 +492,8 @@ class ChatViewModel: ObservableObject, BitchatDelegate {
         self.messageRouter = MessageRouter(mesh: meshService, nostr: nostrTransport)
         // Route receipts from PrivateChatManager through MessageRouter
         self.privateChatManager.messageRouter = self.messageRouter
+        // Allow UnifiedPeerService to route favorite notifications via mesh/Nostr
+        self.unifiedPeerService.messageRouter = self.messageRouter
         self.autocompleteService = AutocompleteService()
         
         // Wire up dependencies