Fix transport reliability gaps: Tor stalls, weak-signal sends, GCS input validation

NostrRelayManager no longer strands work when Tor is slow to bootstrap:
failed readiness waits retry (bounded by nostrTorReadyMaxWaitAttempts)
instead of dropping queued relay connections, parked EOSE callbacks fire
after exhaustion so callers never hang, and sends made before Tor is
ready are queued locally (capped) instead of being dropped on a failed
wait - still strictly fail-closed.

MessageRouter now prefers a connected transport over a merely
window-reachable one, and sends made on a weak reachability signal are
retained in the outbox until a delivery/read ack confirms receipt
(receivers dedup by message ID), with resends bounded by attempt count.

GCS sync filters from the wire are bounds-checked (p in 1...32, m > 1)
at both the packet decode and filter decode layers; oversized Golomb
parameters previously decoded to garbage via silent shift overflow.

BLELinkStateStore is now explicitly pinned to bleQueue: debug builds
trap any access from another queue, enforcing the ownership discipline
the surrounding code already relied on by convention.

CI gains an iOS simulator build job (arm64 only; the vendored Arti
xcframework has no x86_64 simulator slice) so iOS-conditional code
paths are compile-checked - SPM tests only cover the macOS slice.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>

bitchat/Services/MessageRouter.swift

@@ -13,6 +13,7 @@ final class MessageRouter {
         let nickname: String
         let messageID: String
         let timestamp: Date
+        var sendAttempts: Int = 0
     }
 
     private var outbox: [PeerID: [QueuedMessage]] = [:]
@@ -20,6 +21,9 @@ final class MessageRouter {
     // Outbox limits to prevent unbounded memory growth
     private static let maxMessagesPerPeer = 100
     private static let messageTTLSeconds: TimeInterval = 24 * 60 * 60 // 24 hours
+    // Bound resends of messages sent on a weak reachability signal that never
+    // get a delivery ack (e.g. peer on an old client that doesn't ack).
+    private static let maxSendAttempts = 8
 
     init(transports: [Transport]) {
         self.transports = transports
@@ -61,26 +65,53 @@ final class MessageRouter {
     // MARK: - Message Sending
 
     func sendPrivate(_ content: String, to peerID: PeerID, recipientNickname: String, messageID: String) {
-        if let transport = reachableTransport(for: peerID) {
-            SecureLogger.debug("Routing PM via \(type(of: transport)) to \(peerID.id.prefix(8))… id=\(messageID.prefix(8))…", category: .session)
+        if let transport = connectedTransport(for: peerID) {
+            // A live link is a strong delivery signal; trust it outright.
+            SecureLogger.debug("Routing PM via \(type(of: transport)) (connected) to \(peerID.id.prefix(8))… id=\(messageID.prefix(8))…", category: .session)
             transport.sendPrivateMessage(content, to: peerID, recipientNickname: recipientNickname, messageID: messageID)
+            return
+        }
+
+        let message = QueuedMessage(content: content, nickname: recipientNickname, messageID: messageID, timestamp: Date(), sendAttempts: 1)
+        if let transport = reachableTransport(for: peerID) {
+            // Reachability without a connection is a freshness heuristic (e.g.
+            // the mesh retention window), so the send can silently go nowhere.
+            // Send now, but retain a copy until a delivery/read ack clears it;
+            // receivers dedup resends by message ID.
+            SecureLogger.debug("Routing PM via \(type(of: transport)) (reachable) to \(peerID.id.prefix(8))… id=\(messageID.prefix(8))…", category: .session)
+            transport.sendPrivateMessage(content, to: peerID, recipientNickname: recipientNickname, messageID: messageID)
+            enqueue(message, for: peerID)
         } else {
-            // Queue for later with timestamp for TTL tracking
-            if outbox[peerID] == nil { outbox[peerID] = [] }
-
-            let message = QueuedMessage(content: content, nickname: recipientNickname, messageID: messageID, timestamp: Date())
-            outbox[peerID]?.append(message)
-
-            // Enforce per-peer size limit with FIFO eviction
-            if let count = outbox[peerID]?.count, count > Self.maxMessagesPerPeer {
-                let evicted = outbox[peerID]?.removeFirst()
-                SecureLogger.warning("📤 Outbox overflow for \(peerID.id.prefix(8))… - evicted oldest message: \(evicted?.messageID.prefix(8) ?? "?")…", category: .session)
-            }
-
+            var unsent = message
+            unsent.sendAttempts = 0
+            enqueue(unsent, for: peerID)
             SecureLogger.debug("Queued PM for \(peerID.id.prefix(8))… (no reachable transport) id=\(messageID.prefix(8))… queue=\(outbox[peerID]?.count ?? 0)", category: .session)
         }
     }
 
+    /// A delivery or read ack confirms receipt; stop retaining the message.
+    func markDelivered(_ messageID: String) {
+        for (peerID, queue) in outbox {
+            let filtered = queue.filter { $0.messageID != messageID }
+            guard filtered.count != queue.count else { continue }
+            outbox[peerID] = filtered.isEmpty ? nil : filtered
+        }
+    }
+
+    private func enqueue(_ message: QueuedMessage, for peerID: PeerID) {
+        var queue = outbox[peerID] ?? []
+        // Re-sending an already-queued ID replaces the entry (keeps attempt count fresh)
+        queue.removeAll { $0.messageID == message.messageID }
+        queue.append(message)
+
+        // Enforce per-peer size limit with FIFO eviction
+        if queue.count > Self.maxMessagesPerPeer {
+            let evicted = queue.removeFirst()
+            SecureLogger.warning("📤 Outbox overflow for \(peerID.id.prefix(8))… - evicted oldest message: \(evicted.messageID.prefix(8))…", category: .session)
+        }
+        outbox[peerID] = queue
+    }
+
     func sendReadReceipt(_ receipt: ReadReceipt, to peerID: PeerID) {
         if let transport = reachableTransport(for: peerID) {
             SecureLogger.debug("Routing READ ack via \(type(of: transport)) to \(peerID.id.prefix(8))… id=\(receipt.originalMessageID.prefix(8))…", category: .session)
@@ -121,9 +152,22 @@ final class MessageRouter {
                 continue
             }
 
-            if let transport = reachableTransport(for: peerID) {
-                SecureLogger.debug("Outbox -> \(type(of: transport)) for \(peerID.id.prefix(8))… id=\(message.messageID.prefix(8))…", category: .session)
+            if let transport = connectedTransport(for: peerID) {
+                // Live link: send and stop retaining.
+                SecureLogger.debug("Outbox -> \(type(of: transport)) (connected) for \(peerID.id.prefix(8))… id=\(message.messageID.prefix(8))…", category: .session)
                 transport.sendPrivateMessage(message.content, to: peerID, recipientNickname: message.nickname, messageID: message.messageID)
+            } else if let transport = reachableTransport(for: peerID) {
+                // Weak signal: send but keep retaining until an ack clears it,
+                // bounded by attempt count for peers that never ack.
+                guard message.sendAttempts < Self.maxSendAttempts else {
+                    SecureLogger.warning("📤 Dropping unacked PM for \(peerID.id.prefix(8))… id=\(message.messageID.prefix(8))… after \(message.sendAttempts) attempts", category: .session)
+                    continue
+                }
+                SecureLogger.debug("Outbox -> \(type(of: transport)) (reachable) for \(peerID.id.prefix(8))… id=\(message.messageID.prefix(8))…", category: .session)
+                transport.sendPrivateMessage(message.content, to: peerID, recipientNickname: message.nickname, messageID: message.messageID)
+                var retained = message
+                retained.sendAttempts += 1
+                remaining.append(retained)
             } else {
                 remaining.append(message)
             }